Close Tolerance Machining Archives - East Valley Precision

Types of Milling Operations

The following are only a portion of the types of milling operations:

1. Face Milling

This type of milling is favored in the production industry because it can be used to make precise and smooth surfaces, even on bigger pieces. It can create pockets and steps using metal by making the material flat and smoothing out its top area. This type of mill also comes with cutting edges on its “face”, in which is the component that appears like a diskette, and these cutting devices carry out this process by trimming off material from a work piece horizontally until it achieves the depth necessary (this is going to be pre-set by the machinist).

2. Slot Milling

Slot milling creates slots (such as crevices or grooves) in any size with a slot cutter which appears somewhat like a circular saw blade. This is going to be carved into the sides of the materials to carry out the job, however, you can also utilize an end mill that is going to cut on its face and side. It essentially carves out a crevice in the material, creating things such as the channel keys go into (key-ways) and other types of grooves.

3. End Milling

The device utilized in end milling has edges for cutting on each of its end and sides and can create things such as pockets, slots, and profiles. This technique is typical since it is adaptable. It’s somewhat like a drill bit that is able to cut straight down (plunging) however it can also cut sideways.

4. Thread Milling

The spiraling threads you are going to find on bolts and screws are created through thread milling. The device has a lot of cutting edges and is capable of making threads in a lot of various materials, in all various sizes, and can even address more complicated designs. The thread milling device for cutting (known for its durability and preciseness) spins around the material along the thread path for cutting the threads. Its capabilities are pretty much restricted to making threads; however, it does make them extremely well.

5. Shoulder Milling

Shoulder milling removes material from the side of a work piece (the “shoulder” or “side-wall”) with various cutting tools, such as end mills, for making flat, ninety-degree angles, such as for steps.

Close tolerance machining is a meticulous CNC machining process intended to guarantee a component or part is created to precise specifications. When selecting a machine shop for CNC machining projects, possessing close tolerance machining and small parts machining proficiency is essential. It is especially vital when working with the avionics, aerospace, defense, entertainment and amusement, and high-performance racing sectors. Why is this type of CNC machining so important? It goes down like this. Would you want to hop on an airplane or get on a roller coaster manufactured with parts that were not created to precise specifications?

Close tolerance machining and small part machining are just a few of East Valley Precisions specialties. Private businesses, government entities and independent contractors depend on East Valley Precisions close tolerance machining and small part machining proficiencies to provide them with trustworthy parts and components. Our cutting-edge machinery is equipped with some of the most remarkable specs in the industry.

Skilled Machinists are a Must

We know a state-of-the-art machine needs to be operated by skilled and knowledgeable professionals. Not only are our close tolerance machining and small part machining team highly qualified, but they participate in continual training to keep up-to-date with the latest machining trends. East Valley Precisions feels proud about employing experienced machinists and staff. Whether your project necessitates the production of one or one thousand parts, you can depend on East Valley Precisions with all your close tolerance machining and/or small parts creating requirements.

Benefits Of Close Tolerance Machining Can Result in:

Better performance: Close tolerance components are required in complicated, critical assemblies such as pumps and valves. Since the parts have minimal differences, they provide continual performance during the lifespan of the end system.

Increased assembly efficiency: With uniform parts, it’s a lot easier to automate assembly and decrease the expense of adjustments.

Exchangeability: Since all the parts are close copies, they promote easy maintenance and part replacing. Technicians can easily remove a part and replace it with a new, identical part with negligible downtime or postponements.

Leak-proof seals: For precision components in hydraulic systems, valves, pumps, and pneumatic systems, the parts are required to fit together precisely to prevent leaks and spaces. Close tolerance machining methods create these parts that form a dependable seal.

Less resistance and wear: Close tolerance machining creates precise components that fit together correctly, without wear or resistance because of misalignment. Therefore, the final assembly lasts longer and operates more proficiently.

East Valley Precision – Custom Machinery Specialists

East Valley Precision offers custom CNC Machining in the Chandler, Arizona and surrounding areas. When you need precision CNC machining and milling contact East Valley Precision. Call us at 480-288-6601 for more information or use our form for a quote.